ANGLE ROLL BENDING MACHINE
Faccin S.p.A designs, manufactures and supplies a range of angle and profile bending machines designed to support extreme rolling performance.
BENDING ROLLS
Specialist in the design, manufacturing and sale of plate bending rolls, Faccin offers the widest range of bending machines available on the international market.
DISHED HEADS
Manufacturers of dished heads for tanks and pressure vessels require machines able to assure high performance and high productivity.
SPECIAL MACHINES
Faccin boasts many years of experience in the design, manufacturing and sale of plate bending rolls and angle rolls and complete lines for production of dished heads.
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High-tech solutions in every production sector.
The Faccin facility
A specialist in the design, manufacturing and sale of plate rolling machines, bending rolls, profile bending machines, dished head machinery and special machines including ship frame benders, hydraulic presses and plate straightening machines, Faccin concentrates its production in Visano, in the Brescia province. The Faccin facility covers over an area of 60,000 m2 (645,000 ft²) , of which 1,250 m2 (13,000 ft² ) is occupied by offices and 15000 m2 (160,000 ft²) by the production facilities. Using the latest technology, the company follows the construction of metal rolling machines at every stage, from the receipt of the order to the design by the in-house engineering department, from the construction of the electro-welded structures to the machining of the structures and the forged rolls up to assembly and shipping. Customers are always welcome to visit the impressive Faccin facilities to see the quality of the Faccin metal rolling machines with their own eyes. Faccin has been ISO-9001 certified for more than 10 years and implements the Lean philosophy in all the phases of the production of its rolling machines. Thanks to Lean manufacturing, Faccin designs future-proof top-level machines with the highest efficiency and the shortest delivery time.
In the Faccin factory, customers can see a large variety of plate rolling machines in stock, available for testing challenging jobs, training operators or for immediate production needs.
The company’s engineering department team is responsible for the design and development of Faccin metal rolling machines. Using 3D CAD and 2D CAD systems and finite element methods (FEM) for structural design, the engineering department performs motion simulations, machinery structural and mechanical limit testing, creation and optimazation of BOMs, complete management of data flow to production. It also uses specific programs for the development and implementation of hydraulic and electrical systems to assure maximum effectiveness and durability of the solutions it offers.
For the supply of high quality raw materials, Faccin relies on the cooperation of O.F.A.R. Spa, a company nearby specialising in metal forging. O.F.A.R. also supplies to Faccin heavy machined parts such as rolls and moulds for the manufacture of machine tools, masts for wind towers and crankshafts for ship building. Among suppliers of forged parts, Faccin also relies on the cooperation of primary suppliers such as Saarschmiede (Germany) or SDF Società delle fucine of Terni (Italy).
The plates and profiles from selected and certified suppliers are processed within the Faccin facility to be then used in the construction of machinery. The personnel use the latest technologies to cut plates with thickness over 200 mm and profiles higher than 600 mm, and then proceed to assembling structures and machine frames.
Faccin’s cutting department has:
- The latest CNC Oxyfuel and Plasma cutting equipment
- Various band saws
- 2 overhead travelling cranes
- Lathes and milling machines for pre-machining
Excellent welding assures long term reliability of machinery for plate bending made by Faccin. The operators working in this department have many years of experience and carry out welding of structures and pre-assembled frames.
The department is equipped with:
- Structural parts assembly stations
- Welding stations
- Extraction systems
- Welding positioners
- 2 overhead travelling cranes
- 4 jib cranes
The structures of each machine are machined using modern milling machines and CNC machining centres. The skills in construction of any part assures optimised delivery and expedites availability of parts not in stock. High precision and high productivity of this department assure the solidity, reliability and long-term precision of Faccin products.
The department is equipped with:
- 3 boring machines and 3 CNC machining centres of various sizes equipped with boards and tool magazine
- 3 overhead travelling cranes
The rolls are essential components of a plate bending roll and are produced by Faccin with the best raw materials certified by chemical analyses and non-destructive testing. The rolls are machined on modern CNC lathes in order to achieve the suitable camber for the Customer’s specific application needs.
The department is equipped with:
- 3 CNC parallel lathes
- 3 conventional parallel lathes
- 1 vertical lathe
- 2 overhead travelling cranes
In this area there are several assembly positions that enable the Faccin team to construct any model, type and size of machine. The department is divided into differentiated areas dedicated to the assembly of:
- Small-sized machines
- Medium-sized machines
- Large-sized machines
- Special machines and equipment
- Plant engineering (hydraulic and electrical)
- Painting
- Finish, preliminary test and final test
- The department is equipped with:
- 12 overhead travelling cranes
- Tools and instrumentation certified according to current regulations
Faccin manages a considerable inventory of hydraulic and mechanical components in order to guarantee the availability of spare parts at all times.
Using an internal ERP-based computer network, the responsible department monitors both the tower storage and all the storage bays of materials located in the production department. This assures maximum inventory efficiency.
The department is equipped with:
- 2 Automated Tower storage units
- 1 weighing station with maximum capacity of 80 tonnes
Faccin’s solutions can be viewed and evaluated in detail in the showroom. The area features machines to test the rolling capacities of the products manufactured by Faccin. The showroom also features comfortable premises reserved for Customer training.
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head production lines and special machines.
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